Seems the file corruption issue no longer occurs after these reallocation events as well. I'll keep watch; will have to get a replacement HDD if it gets nearly bad enough.
On another note, my main webserver OS drive (where this very microblogging instance is hosted) actually has 14 reallocated sectors from the original 0 over the years... and the original issue was a stuck UNC that a zero-write cleared (and the bad sector count remained at 0). That was back in October 2011, when the server was migrated to Linux.
Oof, bad sector count is now 21 from 9 as previously. SMART Device Error count remains at 22. I think this happened after the RAID check. So these consistency checks actually do their job, it seems.
Also realized during benchmarks that the Orico enclosure I own has a strange limit of 100MB/s vs. my older Vantec NexStar 3 enclosure, which is higher than 100MB/s...
I would've used the NexStar in order to check the drive for errors faster, but then the drive would go past 50°C in this room...
Now the 1TB drive has pending sectors! This particular scratch disk has become a system backup image disk, however.
The 4TB scratch disk needs more write tests before I can use this one further. Add data to the drive before sending it to the main NAS.
The second 80GB system drive had to be directly imaged to another 80GB drive because that one developed bad sectors. The Seagate 80GB drive... the original NAS system drive, with over 112K Power-On-Hours, still reigns supreme. No known bad sectors so far.
That second 80GB system drive is dead. Seems I lucked out mirroring the original Windows XP data AND the NAS system data off that same drive before this! 😮